An Intensive 5-day Training Course
Safety in Process Design
Integrating Safety and Risk Mitigation into Process Engineering
CLASSROOM DATES
INTRODUCTION
This highly interactive Safety in Process Design training course will help you to learn about the modern approach in process design in oil and gas and Process industries, often called “Inherently Safer Design”. By applying this approach hazards are identified and the risks in operation are reduced through systematic risk assessment.
This training course by EuroMaTech will provide important principles of process design in the framework of Process Safety Management. The training course will include several workshops with case studies and worked examples that will serve as interactive exchange of ideas and will enhance knowledge and experiences of all participants.
Participants attending this Safety in Process Design training course will develop the following competencies:
- Design based on standards for safe operation of process equipment
- Selection and sizing of safety valves and pressure relief systems
- Proficiency in process hazards analysis: HAZOP, LOPA, FMEA
- Ability to detect and prevent catastrophic accidents
- Inspection of vital process equipment
TRAINING OBJECTIVES
This Safety in Process Design training course aims to enable participants to achieve the following objectives:
- Role of Safety in Process Design
- “Inherently safer design” incorporated in Process Design
- Mechanical integrity and fitness for service (FFS) of process equipment
- Risks associated with process fluids and material degradation
- Code requirements for sizing pressure relief valves
- Emergency De-Pressuring Systems (EDP) in case of fire and explosion
TRAINING METHODOLOGY
The EuroMaTech training course will be conducted along workshop principles with formal lectures and interactive examples, which will result in the active participation of all delegates in discussions and teamwork. Real life examples will be selected to illustrate the efficient operation and potential technical failures as well as their root causes. There will be ample opportunities for active, open discussion and sharing professional experiences on various safety issues.
TRAINING SUMMARY
The training course covers essential skills such as hazard identification and risk mitigation that is incorporated in the modern approach in the Safety in Process Design which is developed and accepted as Inherently Safer Design. This will allow you to develop other aspects Safety that are necessary for efficient operation of process equipment in modern industrial organization.
TRAINING OUTLINE
Day 1: Overview of Safety in Process Design
- Principles of Safety in Process Design: Overview of Incidents
- Components of Process Safety: People, Plant, Process
- Prevention of Human Error through Process Control
- Risk Identification and Safety Analysis
- Process Hazard Analysis: HAZOP, LOPA, FMEA
- Elimination of Hazards through Process Design
- Workshop: Case Studies, Problems and Solutions
Day 2: Inherently Safer Design
- Inherently Safer Design Methodology
- Pre-Design and Design Phases
- Materials of Construction and Optimized Fabrication
- Hazard Associated with Process Fluids and Chemical Reactions
- Leakage and Loss of Primary Containment
- Dispersion of Hydrocarbon Release
- Workshop: Case Studies, Problems and Solutions
Day 3: Safety of Process Equipment
- Hazard Associated with Process Equipment
- Design Procedure for Safety of Pressure Vessels, Storage Tanks
- Control of Boilers and Heat exchangers Codes and Best Practices
- Piping System Design and Safety
- Fitness for Service Analysis (FFS-API579)
- Monitoring, Testing and Inspection (NDT)
- Workshop: Case Studies, Problems and Solutions
Day 4: Design of Pressure Relief Systems
- Safety Instrumented Systems (SIS)
- Design and Operation of Pressure Relief System
- Codes and Best Practices: Calculation of Relief Loads
- Pressure Relief Systems for Pumps, Compressors, Turbines
- Process Plant Disposal Systems: Hazards, Risk Assessment
- Workshop: Case Studies, Problems and Solutions
Day 5: Process Monitoring and Control
- Process Plant Monitoring and Control System: SCADA
- Emergency De-Pressuring Systems (EDP)
- Prevention of Fire and Gas or Dust Explosions
- Safety Consideration in Plant Layout and Equipment Spacing
- Management of Change and Integrity Operation Window
- Summary and Conclusions
CALL ME BACK
Do you wish for us to conduct this course at your premises?
Discover In-House Solutions
ACCREDITATION
EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org.
Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
FAQ
EuroMaTech provides a range of ISO certification and compliance training courses, including:
- ISO 9001 – Quality Management Systems Training
- ISO 45001 – Occupational Health & Safety Management Training
- ISO 14001 – Environmental Management Systems Training
These courses help organizations adopt internationally recognized standards and improve their overall performance.
To register for a training course, you can:
- Visit the EuroMaTech website, browse the available courses, and follow the online registration process.
- Contact EuroMaTech’s support team for assistance with course selection or inquiries about corporate training solutions.
EuroMaTech stands out as a leader in training and professional development due to:
- 30+ years of experience delivering high-impact training courses across industries.
- Accreditations from leading institutions, ensuring top-tier course quality and recognition.
- A portfolio of thousands of training courses, serving professionals at every level.
- A focus on innovation and future-ready learning models, including blended and digital training.
- Long-term partnerships with organizations globally, ensuring sustained success through talent development.
EuroMaTech has successfully delivered thousands of training courses, with thousands of professionals from over 50 countries attending annually.
We are happy to share the profiles of our expert instructors. To learn more about their qualifications and experience, please contact us info@euromatech.com
We provide two flexible training formats to suit your preferences:
- Classroom Training: Experience in-person learning with expert instructors. Engage in interactive discussions, hands-on activities, and benefit from face-to-face networking.
- Online Training: Join live online sessions from anywhere, offering flexibility for those with busy schedules or who prefer remote learning.
- In-House Training: We can bring our training directly to your organization, allowing for tailored sessions that address your specific needs and objectives.
Yes, we provide tailored training solutions designed to meet the specific needs of your organization. Customized courses can be delivered either in-person or online, and you can select the dates and duration that best fit your schedule. For more details, please contact us at inhouse@euromatech.com
Yes, we can assist you with the following:
- Corporate Discount: If available, we can extend our corporate discount for your stay at selected hotels.
- Hotel Suggestions: We can provide recommendations for nearby hotels based on your preferences and budget.
Feel free to explore online booking platforms for the most cost-effective options.
