An Intensive 5-day Training Course
ASME PCC-1 Training
Pressure Boundary Bolted Flange Joint Assembly
CLASSROOM DATES
INTRODUCTION
The ASME PCC-1 Training Course is designed to equip professionals with the critical skills and technical understanding needed to safely inspect, assemble, disassemble, and tighten bolted joints. Centered around the best practices outlined in Appendix A of the ASME PCC-1 guidelines, this course prepares participants to execute pressure boundary bolted flange joint assemblies with precision and compliance.
This intensive ASME PCC-1 Course focuses on the essential principles and real-world application of safe bolting procedures across industrial systems. By following the ASME standards, professionals will develop the ability to mitigate joint failures, ensure structural integrity, and maintain the safety of pressurized equipment. The training addresses both the technical and practical aspects of bolted joint assembly, providing participants with the competence required for high-stakes operational environments.
Tailored for bolting personnel in supervisory roles, this ASME bolting course strengthens the foundation for safe joint assembly practices in complex industrial applications.
TRAINING OBJECTIVES
Upon successful completion of this ASME PCC-1 Training Course, participants will be able to:
- Explain the fundamental principles behind bolted joint design and reliability.
- Understand the mechanical behavior and characteristics of nuts, bolts, and washers.
- Define the concept of “load” as a core goal in bolting operations.
- Recognize variables that impact achieving optimal load and how to address them.
- Identify correct gasket selection and proper installation techniques.
- Gain familiarity with various bolting tools and their appropriate applications.
- Assess different bolting methods and determine their suitability for specific scenarios.
- Follow proven assembly procedures, including bolting patterns and incremental tightening.
- Plan and prepare for bolting operations using effective work strategies and safety protocols.
WHO SHOULD ATTEND?
This ASME PCC-1 Course is specifically developed for engineers, technicians, and professionals involved in the design, assembly, or maintenance of bolted joints and flanged equipment. Target participants include:
- Design and manufacturing engineers working with electro-mechanical assemblies.
- Maintenance and reliability engineers in the oil & gas, power, refining, and chemical industries.
- Quality assurance personnel and safety inspectors overseeing flanged joint applications.
- Professionals responsible for the assembly or disassembly of bolted joints in industrial environments.
- Anyone tasked with maintaining the integrity and safety of pressurized systems will benefit significantly from this specialized training.
TRAINING METHODOLOGY
This ASME bolting course adopts a workshop-style approach that blends technical instruction with interactive learning. Participants will engage in:
- Formal presentations supported by visual aids and instructional videos.
- Practical examples that reinforce key concepts.
- Case-based discussions and group activities.
- Real-world scenarios that allow learners to apply principles directly to field operations.
Participants will be encouraged to share their own industry experiences, enhancing the learning environment with collaborative insights. The course structure may be adjusted by the instructor based on technical needs during the sessions.
TRAINING SUMMARY
The ASME PCC-1 Training Course offers a focused and practical understanding of safe bolted joint assembly in high-pressure and high-risk industrial environments. Grounded in the ASME PCC-1 standards, this training ensures that participants gain the technical competence required to inspect, assemble, and tighten bolted flange joints with precision and safety.
Throughout this ASME PCC-1 Course, participants will enhance their knowledge of joint design, gasket selection, load calculation, and tool application. The course also addresses procedural planning, bolting patterns, and safety checklists—ensuring a well-rounded capability in bolted joint operations.
By the end of the ASME bolting course, professionals will be equipped to reduce joint failure risks, improve equipment reliability, and uphold safety standards across industrial sectors. This course is an essential step for anyone involved in pressure boundary maintenance and assembly operations.
TRAINING OUTLINE
Day 1: Bolted Joints and Gasket Behavior
- Explain the scope of the ASME PCC1
- Why Training And Qualification Of Bolted Joint Assembly Personnel Appendix A
- Introduction to the Bolted Joint
- Basic Concepts & Mechanics of Bolted Joints
- Materials
- Stiffness and Strain Considerations
- Stress and Strength Considerations
- Types of Strength
- The Bolt in Tension
- The Strength of a Bolt
- The Strength of the Joint
- PCC1 Recommended Gasket Seating Surface Finish
- PCC1 Guidelines For Allowable Gasket Seating Surface Flatness And Defect Depth
Day 2: Tightening the Joint: Getting the Clamping Force
- Introduction to Assembly
- Initial vs. Residual Preload
- Starting the Assembly Process
- Bolt Preload vs. Clamping Force
- Short-Term Relaxation of Individual Bolts
- Torque Control of Bolt Preload
- Ultrasonic Measurement of Stretch or Tension
- Bolted Joint Calculation Methods (an overview)
- Casketed Joints
- Non-Casketed Joints
- In-Service Behaviour of a Joint
- Joint Under Tensile Loads
- Bolted Joints Loaded in Axial Shear
- Factors Which Affect Clamping Force in Shear Joints
- Joints Loaded in Both Shear and Tension
- ASME PCC-1
- Flange Joint Alignment Guidelines
- Joint-Tightening Practices And Patterns
Day 3: Design of Bolted Flange Joints
- Codes Addressing Flange Design
- Discuss how various Code sections address design of flange Joints and applicability of flange standards
- Vessels: ASME Section VIII, Piping: ASME B31.3, B31.1, B31.4, And B31.8
- Flange Standards
- Discuss the ASME flange standards, their basis, applicability and how they are used within the structure of the ASME Codes and Standards
- ASME B16.5
- ASME B16.47 (API, MSS)
- ASME PCC-1
- Bolt Root And Tensile Stress Areas
- Nut Factor Calculation Of Target Torque
- Guidance for usage And Purchase Washer
Day 4: Flange Joint Analysis ASME PCC1
- Flange Joint Analysis
- Methods of flange joint analysis, interaction between the flanges, bolts, and gasket
- Examples: troubleshooting field problems
- Mechanical properties of bolts tightening methods
- Principles of bolting
- The “nuts and bolts”
- Principles of joint design and reliability – flanges, fasteners and gaskets
- The concept of “load” as a bolting goal
- Factors affecting proper “load” and how to compensate for problems
- Ways to accomplish “load” (torqueing and tensioning)
- Principles of torque tightening
- Principles of tensioning (methods and tools)
- Examination Of Flange And Fastener ASME PCC1
- Examination Gasket Seating Surfaces For Surface Finish and Flatness
- Examination of Fastener Contact Surfaces and Washers
- Examination of Flange Nut or Washer Bearing Surfaces
- Installation Of Gasket & Bolts
- Joint Disassembly
Day 5: Work planning and preparation
- Work planning and preparation (tools, hardware, bolting plan, safety checklists)
- Set up and familiarity with tools – safety in the shop
- Bolting sequence, patterns and interaction
- Multiple point torqueing/tensioning
- Mechanical Failure of Bolts
- Lost Bolts
- Loose Bolts
- Bolts Too Tight
- Which Failure Modes Must We Worry About?
- The Importance of Correct Preload
- Failure of Joint Members
- Galling
- Self-Loosening
- How Does a Nut Self-Loosen?
- Fatigue Failure
- What Determines Fatigue Life
- Minimizing Fatigue Problems Corrosion
- Corrosion
- The Corrosion Mechanism
- Hydrogen Embrittlement
- Stress Corrosion Cracking
- Minimizing Corrosion Problems
- Fastener Coatings
- Casketed Joints and Leaks
- Why Does a Joint Leak?
- Mechanical Behaviour of a Gasket
- Mechanical Behaviour at Elevated Temperature
- Leakage Behaviour of a Gasket
- Testing and Evaluating Gaskets
- Gasket Quality Factors
- Selecting a Gasket
- Selecting Assembly Stress for a Gasket
- Suggestions for the Field
- A Case History
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ACCREDITATION
EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org.
Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
FAQ
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