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An Intensive 5-Day Training Course

Total Productive Maintenance Management

Improving Overall Equipment Effectiveness

  • Format: Classroom
  • Duration: 5 days
  • Language: English

DATES

18 - 22 Dec 2022 Dubai US $ 4950 Enroll now
20 - 24 Mar 2023 Dubai US $ 5950 Enroll now
18 - 22 Aug 2023 Dubai US $ 5950 Enroll now
21 - 25 Aug 2023 Dubai US $ 5950 Enroll now
INTRODUCTION

Total Productive Maintenance (TPM) is a holistic process that involves maximizing equipment effectiveness through the active involvement of all the supporting elements of your production line, from equipment to employees and your processes. The goal of TPM is to improve overall productivity and quality by optimizing equipment availability and performance. Originally developed by Nippon Denso a subsidiary of Toyota, TPM has been widely adopted by manufacturing industries and more recently by process industries as well.

Participants attending the Total Productive Maintenance training course will develop the following competencies:

  • Identify inefficiencies in traditional maintenance and operations
  • Understand the benefits of improving Overall Equipment Effectiveness
  • Apply a holistic approach to maintenance and operations
  • Develop a plan for the implementation of TPM in the workplace
  • Maintain enthusiasm for the program
TRAINING OBJECTIVES

This Total Productive Maintenance training course aims to enable participants to achieve the following objectives:

  • Improve equipment effectiveness
  • Improve maintenance efficiency and effectiveness
  • Apply Early equipment management and maintenance prevention
  • Provide training to improve the skills of all people involved
  • Get operators involved in programmed maintenance
WHO SHOULD ATTEND
  • Maintenance and Reliability Engineers
  • Operations Managers
  • Safety, Health and Environmental Inspectors
  • Maintenance Supervisors
  • Quality Assurers
  • Operations Supervisors,
  • Maintenance Planners
TRAINING METHODOLOGY

The Total Productive Maintenance training course will combine presentations with interactive practical exercises, activities and case studies. Delegates will also receive detailed training notes that can be used as a reference after the course.

TRAINING SUMMARY

This Total Productive Maintenance training course covers all the elements of a successful TPM implementation including autonomous maintenance, programmed maintenance, process quality management, process improvement, early management as well as the organisational aspects requiring a realignment of roles and responsibilities.

TRAINING OUTLINE
Day 1 - Introduction to Total Productive Maintenance (TPM)
  • Origin and Development of TPM
  • Special Features of Process Industries
  • Definition of TPM
  • Equipment Management in Process Industries
  • TPM Development
  • Fundamental TPM Development Activities
Day 2 - Maximising Production Effectiveness
  • Production Effectiveness in Process Industries
  • Overall Plant Effectiveness
  • Maximizing the Effectiveness of Production Inputs
  • Continuous Improvement      
Day 3 - Focused Improvement
  • What is Focused Improvement?
  • Losses and the Six Major Results
  • Focused Improvement in Practice
  • The Step-by-Step approach to Focused Improvement
  • Analytical Techniques for Improvement
Day 4 - Autonomous Maintenance
  • Developing an Autonomous Maintenance Program
  • Production and Maintenance are Inseparable
  • Classifying and Allocating Maintenance Tasks
  • Establishing Basic Equipment Conditions
  • Implementing Autonomous Maintenance Step-by-Step
Day 5 - Planned Maintenance
  • Equipment Management in Process Industries
  • Planned Maintenance in Process Industries
  • The Planned Maintenance System
  • Improving Maintenance Effectiveness
  • Building a Planned Maintenance System
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