An Intensive 5-day Training Course
Total Productive Maintenance Management
Improving Overall Equipment Effectiveness
INTRODUCTION
Total Productive Maintenance Management is a holistic process that involves maximizing equipment effectiveness through the active involvement of all the supporting elements of your production line, from equipment to employees and your processes. The goal of TPM is to improve overall productivity and quality by optimizing equipment availability and performance. Originally developed by Nippon Denso a subsidiary of Toyota, TPM has been widely adopted by manufacturing industries and more recently by process industries as well.
Participants attending the Total Productive Maintenance training course will develop the following competencies:
- Identify inefficiencies in traditional maintenance and operations
- Understand the benefits of improving Overall Equipment Effectiveness
- Apply a holistic approach to maintenance and operations
- Develop a plan for the implementation of TPM in the workplace
- Maintain enthusiasm for the program
TRAINING OBJECTIVES
- Understand the principles and pillars of TPM.
- Learn how to implement TPM in a process plant setting.
- Develop skills in autonomous maintenance, planned maintenance, and focused improvement.
- Identify and eliminate losses to improve equipment effectiveness.
- Build a culture of continuous improvement and teamwork
WHO SHOULD ATTEND?
- Maintenance and Reliability Engineers
- Operations Managers
- Safety, Health and Environmental Inspectors
- Maintenance Supervisors
- Quality Assurers
- Operations Supervisors,
- Maintenance Planners
TRAINING METHODOLOGY
The EuroMaTech Total Productive Maintenance training course will combine presentations with interactive practical exercises, activities and case studies. Delegates will also receive detailed training notes that can be used as a reference after the course.
TRAINING SUMMARY
This Total Productive Maintenance training course covers all the elements of a successful TPM implementation including autonomous maintenance, programmed maintenance, process quality management, process improvement, early management as well as the organisational aspects requiring a realignment of roles and responsibilities.
TRAINING OUTLINE
Day 1: Introduction to TPM and the 8 Pillars
- What is TPM? Benefits and Objectives
- The 8 Pillars of TPM
- Pre-Implementation Baselines and Benchmarks
- Identifying and Quantifying Losses (OEE Calculation)
- Case Studies of Successful TPM Implementation in Process Plants
Day 2: Autonomous Maintenance
- The Role of Operators in TPM
- 5S Implementation and Its Importance in Autonomous Maintenance
- Cleaning, Inspection, and Lubrication Standards
- Developing Autonomous Maintenance Schedules and Checklists
- Practical Exercises: Identifying Abnormalities and Conducting Basic Maintenance Tasks
Day 3: Planned Maintenance
- Preventive, Predictive, Detective Maintenance Techniques
- Developing a Robust Programmed Maintenance System
- Condition Monitoring and Data Analysis
- Root Cause Analysis and Failure Mode and Effects Analysis (FMEA)
- Spare Parts Management and Inventory Control
Day 4: Focused Improvement and Early Equipment Management
- Total Cost of Ownership (TCO) Considerations
- Kaizen and Focused Improvement Methodologies
- Establishing Small Group Activities for Problem-Solving
- Robust Design
- Early Equipment Management (EEM and ILS)
Day 5: TPM Culture and Sustainability
- Building a TPM Culture: Leadership Commitment, Employee Engagement, and Communication
- Training and Development Programs for TPM Implementation
- Performance Measurement and Tracking
- Sustaining TPM Gains: Audits, Reviews, and Continuous Improvement
- Developing a TPM Implementation Roadmap for Your Plant
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ACCREDITATION
EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org.
Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
FAQ
EuroMaTech provides a range of ISO certification and compliance training courses, including:
- ISO 9001 – Quality Management Systems Training
- ISO 45001 – Occupational Health & Safety Management Training
- ISO 14001 – Environmental Management Systems Training
These courses help organizations adopt internationally recognized standards and improve their overall performance.
To register for a training course, you can:
- Visit the EuroMaTech website, browse the available courses, and follow the online registration process.
- Contact EuroMaTech’s support team for assistance with course selection or inquiries about corporate training solutions.
EuroMaTech stands out as a leader in training and professional development due to:
- 30+ years of experience delivering high-impact training courses across industries.
- Accreditations from leading institutions, ensuring top-tier course quality and recognition.
- A portfolio of thousands of training courses, serving professionals at every level.
- A focus on innovation and future-ready learning models, including blended and digital training.
- Long-term partnerships with organizations globally, ensuring sustained success through talent development.
EuroMaTech has successfully delivered thousands of training courses, with thousands of professionals from over 50 countries attending annually.
We are happy to share the profiles of our expert instructors. To learn more about their qualifications and experience, please contact us info@euromatech.com
We provide two flexible training formats to suit your preferences:
- Classroom Training: Experience in-person learning with expert instructors. Engage in interactive discussions, hands-on activities, and benefit from face-to-face networking.
- Online Training: Join live online sessions from anywhere, offering flexibility for those with busy schedules or who prefer remote learning.
- In-House Training: We can bring our training directly to your organization, allowing for tailored sessions that address your specific needs and objectives.
Yes, we provide tailored training solutions designed to meet the specific needs of your organization. Customized courses can be delivered either in-person or online, and you can select the dates and duration that best fit your schedule. For more details, please contact us at inhouse@euromatech.com
Yes, we can assist you with the following:
- Corporate Discount: If available, we can extend our corporate discount for your stay at selected hotels.
- Hotel Suggestions: We can provide recommendations for nearby hotels based on your preferences and budget.
Feel free to explore online booking platforms for the most cost-effective options.
