An Intensive 5-day Training Course
Excellence in Maintenance and Reliability Management
Preventive and Predictive Maintenance and Machinery Failure Analysis
CLASSROOM DATES
INTRODUCTION
The Excellence in Maintenance and Reliability Management Course is designed to help organizations achieve world-class performance in asset reliability, cost efficiency, and operational effectiveness. In industries where physical assets drive performance, excellence in maintenance is not just a goal—it is a necessity. As companies face tighter margins and rising operational demands, reducing maintenance costs while improving asset longevity has become critical to success.
This comprehensive Maintenance and Reliability Management Course guides participants through developing and implementing maintenance strategies that align with business objectives. From foundational maintenance practices to advanced reliability tools like FMECA, RCM, TPM, and RCFA, this course offers a strategic and tactical roadmap.
Through real-world application, participants will learn to develop targeted maintenance tactics—predictive, preventive, detective, and repair-based—that reduce downtime, optimize costs, and enhance asset performance.
Key areas include:
- Maintenance strategy development and risk-based analysis
- Reliability-centered and total productive maintenance principles
- Failure forecasting and root cause failure analysis
- Maintenance planning and execution best practices
- Strategic alignment of maintenance with business goals
TRAINING OBJECTIVES
By the end of this Maintenance Reliability Management Course, participants will be able to:
- Benchmark their current maintenance strategies against industry best practices
- Evaluate the cost-benefit impact of alternative maintenance approaches
- Define optimized maintenance strategies using structured decision-making tools
- Analyze equipment failures and identify root causes using proven techniques
- Apply reliability improvement methodologies effectively
- Develop and implement maintenance schedules and operational procedures
WHO SHOULD ATTEND?
This Reliability Management Course is ideal for:
- Reliability Engineers
- Maintenance Planners and Supervisors
- Maintenance and Plant Engineers
- Process and Operations Team Leaders
- Asset Management and Technical Managers
Any Individual Leading or Contributing to the Reliability and Uptime of Critical Equipment will Benefit from this Practical and Strategic Course.
TRAINING METHODOLOGY
The Excellence in Maintenance and Reliability Management Course uses a blended learning format, combining expert-led presentations with hands-on exercises and real-world case studies. The methodology includes:
- Interactive discussions and scenario-based learning
- Practical exercises for applying maintenance and reliability tools
- Templates and frameworks to guide implementation at the workplace
- Open Q&A sessions to address specific workplace challenges
Active participation is encouraged throughout, allowing delegates to build confidence and clarity in applying the techniques learned.
TRAINING SUMMARY
The Maintenance and Reliability Management Course delivers a complete toolkit for professionals seeking to elevate their organization’s maintenance function to a standard of excellence. The course emphasizes proven strategies and practical applications that reduce failure, increase reliability, and drive long-term asset value.
Participants will leave with:
- A deep understanding of effective maintenance methodologies
- Tools for risk-based and reliability-centered decision-making
- The ability to align maintenance plans with operational performance goals
- Knowledge of how to avoid common implementation pitfalls
- Practical strategies to ensure continuous reliability improvement
This EuroMaTech training course empowers professionals to transform maintenance operations into a strategic function that enhances efficiency, safety, and profitability.
TRAINING OUTLINE
Day 1: Introduction to Maintenance and Reliability Management
- The Cost and Risk of Equipment Failure
- Pillars of Excellence in Maintenance
- Best Practice Reliability and Maintenance Processes
- Overview of FMECA, TPM, RCM, RBI and RCFA
Day 2: Establish Framework for Reliability
- Build a Competent Team to Drive Reliability in Each Area
- Asset Identification, Classification and Criticality Grading
- Define Asset Performance and Efficiency Standards
- Anticipate the Physical Causes of Failure and Degradation
- Anticipate the Human Causes
- Analyse the Effects and Quantify the Risks
- Practical Application of Failure and Risk Analysis
Day 3: Failure Management Strategy Development
- Risk-Based Approaches to Failure Management
- Select Proactive Maintenance Tactics on the Basis of Costs and Risks
- Preventive Maintenance Tasks and Intervals
- Predictive Maintenance Tasks and Intervals
- Failure Detection and Function Testing Tasks and Intervals
- Human Error Reduction Through Equipment, Procedural and Skill Upgrades
- Repair-After-Failure Strategies
- Practical Application and Open Discussion Sessions of Case Study
Day 4: Failure Management Strategy Implementation
- Aggressive Defect Reporting to Feed the Backlog
- Plan for Quality, Time and Safety
- Budget for Spare Parts and Make Stocking Decisions
- Schedule Maintenance to Minimise Operational Downtime
- Use Appropriate Metrics to Drive Defect Elimination
- Practical Application and Open Discussion Sessions
Day 5: Root Cause of Failure Analysis
- Failure Reporting Analysis and Corrective Action System Requirements
- Use Failure Data and Pareto Analysis Identify and Stratify Improvement Opportunities
- Types of Evidence, Preservation and Use
- Organise the RCFA and Apply the Process
- Practical RCFA Case Study Using a MS Excel Based Tool
- Review of Failure Forensic Techniques
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ACCREDITATION
EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org.
Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
FAQ
EuroMaTech provides a range of ISO certification and compliance training courses, including:
- ISO 9001 – Quality Management Systems Training
- ISO 45001 – Occupational Health & Safety Management Training
- ISO 14001 – Environmental Management Systems Training
These courses help organizations adopt internationally recognized standards and improve their overall performance.
To register for a training course, you can:
- Visit the EuroMaTech website, browse the available courses, and follow the online registration process.
- Contact EuroMaTech’s support team for assistance with course selection or inquiries about corporate training solutions.
EuroMaTech stands out as a leader in training and professional development due to:
- 30+ years of experience delivering high-impact training courses across industries.
- Accreditations from leading institutions, ensuring top-tier course quality and recognition.
- A portfolio of thousands of training courses, serving professionals at every level.
- A focus on innovation and future-ready learning models, including blended and digital training.
- Long-term partnerships with organizations globally, ensuring sustained success through talent development.
EuroMaTech has successfully delivered thousands of training courses, with thousands of professionals from over 50 countries attending annually.
We are happy to share the profiles of our expert instructors. To learn more about their qualifications and experience, please contact us info@euromatech.com
We provide two flexible training formats to suit your preferences:
- Classroom Training: Experience in-person learning with expert instructors. Engage in interactive discussions, hands-on activities, and benefit from face-to-face networking.
- Online Training: Join live online sessions from anywhere, offering flexibility for those with busy schedules or who prefer remote learning.
- In-House Training: We can bring our training directly to your organization, allowing for tailored sessions that address your specific needs and objectives.
Yes, we provide tailored training solutions designed to meet the specific needs of your organization. Customized courses can be delivered either in-person or online, and you can select the dates and duration that best fit your schedule. For more details, please contact us at inhouse@euromatech.com
Yes, we can assist you with the following:
- Corporate Discount: If available, we can extend our corporate discount for your stay at selected hotels.
- Hotel Suggestions: We can provide recommendations for nearby hotels based on your preferences and budget.
Feel free to explore online booking platforms for the most cost-effective options.
