An Intensive 5-day Training Course
Risk Assessment within Production Operations
Learn How to Conduct Risk Assessments to Safeguard and Optimize Production Operations


CLASSROOM DATES
ONLINE DATES
INTRODUCTION
Major industrial disasters cause death, injury, financial loss, and damage to Company Reputation. They are to be avoided. Take this opportunity to learn from the mistakes that others have made!
Health, Safety and Environmental Management Systems are based on a proactive process for incidents prevention as well as reactive monitoring of performance. Risk assessment is required to be applied to all activities that impact on Health & Safety, production, asset, environment and the Company reputation.
This EuroMaTech training course on Risk Assessment within Production Operations aims to provide hands-on experience in the application of advanced risk assessment techniques relevant to the process industry. It includes consideration of the consequences of major hazards, in terms of fire, explosion and toxic releases.
Participants on the Risk Assessment within Production Operations training course will learn how to:
- Improve practical skills in applying advanced risk assessment techniques relevant to the process industry
- Effectively balance risk against cost in order to optimize risk reduction measures
- Motivate people for improved safety culture
- Appreciate the role of Risk Assessment in the avoidance, control and mitigation of major hazards
TRAINING OBJECTIVES
This practical EuroMaTech training course on Risk Assessment within Production Operations aims to enable participants to achieve the following objectives:
- Recognise the difference between hazard, risk and risk assessment
- Learn how to evaluate different types of risk
- Develop the skills of applying advanced risk assessment techniques relevant to the process industry
- Develop a strategy for planning and implementing risk reduction action plans
- Appreciate the contribution of human error to accidents
WHO SHOULD ATTEND?
The Risk Assessment within Production Operations training course is suitable for, but not limited to:
- Supervisors and line management with HSE responsibilities
- Production, project, process, mechanical, control, maintenance and HSE personnel
- Personnel involved in implementing the Company’s HSE Management System

TRAINING METHODOLOGY
In the Risk Assessment within Production Operations training course, delegates will learn through active participation including inspiring presentation tools and an interactive programme and role-playing activities, presented in a lively, enthusiastic and interesting style. Delegates will take part in topic exercises, case studies and the practical training. (View more Risk Management Training Courses)
TRAINING SUMMARY
EuroMaTech’s highly participative Risk Assessment within Production Operations training course will analyse incident causation and the role of human error in relation to accidents and include methods for promoting a positive safety culture in organisations. Participants will be able to apply skills learnt from this training at a practical level to implement the Company’s HSE Management System. Several process safety case studies are considered in this training course.
TRAINING OUTLINE
Day 1: Introduction to Risk Assessment
- The concepts of hazards, risk and risk assessment and a review of the risk assessment process
- Syndicate Exercise: Risk Assessment and HSMS to control risk
- Personal Safety and Process Safety
- Syndicate exercise: Process Safety exercise (Part 1)
- Risk Assessment tool: BowTie Diagram
- Syndicate exercise: Process Safety exercise (Part 2)
- Layers of Protection and Barriers (Control Measures)
Day 2: Elements of HSE Management Systems and Process Safety
- A brief Introduction to Environmental Issues
- Key Environmental Issues
- Land, Air and Water
- Process Safety – Fires and Explosions
- Fault Tree Analysis
- Dangerous Substances and Explosive Atmospheres Risk Assessment
- Key elements of the HSE Management System
- Elements of HSE – Management Systems
- Selection of Contractors
- Control of Contractors
- Case Study: Contractors doing their thing
- Check and Audit of Contractors
- Isolation of Plant
- Case Study: Fire in a Polypropylene Plant
- Process Safety – Understanding the process and the effect of change
- Syndicate exercise: Cooling system failure
Day 3: Major Accidents and How they occur
- Permit to Work Systems
- Principles of operation
- Example of failure
- System Failure: Review of a Process Over-Ride Incident
- How “Barriers” are defeated – How major incidents occur
- Major Accidents and how they happened – The timeline to disaster
- Major Accidents and how they happened – An out of hours’ plant explosion
- Consideration of Root Cause
- Process Safety: Leading and Lagging Indicators
- Major Incident Analysis
- Incident Occurrences; Eye Witness Testimonies; Analysis Team
- Gathering Evidence; Expert Support; Incident Sequence
- Preliminary Causes; Root Cause Analysis; Human Factors
- Risk Control Recommendations; Analysis Report
Day 4: Human Factors and Risk Assessment
- Layers of Protection
- Review of BowTie
- LOPA
- Introduction to Human Factors and Human Error
- Errors and Violations
- Syndicate Exercises
- Review of a Major Industrial Incident involving errors and violations
- Improving Human Reliability
- Reactive and Active Monitoring
Day 5: Major Incidents, Emergency Response, and the Role of Safety Culture
- Rules vs. Risk Assessment
- Process Safety: the start-up phenomena
- Case Study: Everything went wrong
- Rethink – what was “the” root cause?
- What is Health and Safety Culture?
- Development of positive safety culture and how to promote safety culture
- Overview of Emergency Response Planning
- Review of Barriers
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ACCREDITATION

EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org.

Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
FAQ
What makes EuroMaTech a leader in professional training?
EuroMaTech stands out as a leader in training and professional development due to:
- 30+ years of experience delivering high-impact training courses across industries.
- Accreditations from leading institutions, ensuring top-tier course quality and recognition.
- A portfolio of thousands of training courses, serving professionals at every level.
- A focus on innovation and future-ready learning models, including blended and digital training.
- Long-term partnerships with organizations globally, ensuring sustained success through talent development.
How can I register for a EuroMaTech training course?
To register for a training course, you can:
- Visit the EuroMaTech website, browse the available courses, and follow the online registration process.
- Contact EuroMaTech’s support team for assistance with course selection or inquiries about corporate training solutions.
Does EuroMaTech offer international training courses?
Yes, EuroMaTech delivers training courses in major cities worldwide, including locations across Europe, Asia, Africa, and the Middle East, in addition to its extensive presence in Dubai.
Where are EuroMaTech’s training courses held?
EuroMaTech conducts its training courses at prestigious venues across Dubai and other major international cities. Additionally, virtual training options are available, allowing participants to join courses remotely from anywhere in the world.
What ISO training courses does EuroMaTech offer?
EuroMaTech provides a range of ISO certification and compliance training courses, including:
- ISO 9001 – Quality Management Systems Training
- ISO 45001 – Occupational Health & Safety Management Training
- ISO 14001 – Environmental Management Systems Training
These courses help organizations adopt internationally recognized standards and improve their overall performance.
How does EuroMaTech ensure the quality of its training courses?
EuroMaTech ensures the highest standards by:
- Partnering with globally recognized accrediting bodies such as ILM, CPD, PMI, NEBOSH, and HRCI.
- Designing training courses with a focus on practical, real-world applications.
- Using experienced instructors with industry expertise.
- Continuously updating course content to reflect current trends and best practices.
Does EuroMaTech provide customized corporate training courses?
Yes, EuroMaTech specializes in tailored corporate training courses designed to meet the unique needs of organizations. These customized courses are ideal for businesses seeking to upskill teams across different departments or regions.
How many professionals have attended EuroMaTech’s training courses?
EuroMaTech has successfully delivered thousands of training courses, with thousands of professionals from over 50 countries attending annually.
What industries does EuroMaTech serve through its training courses?
EuroMaTech provides specialized training courses for a wide range of industries, including:
- Oil & Gas
- Energy & Power
- Construction & Infrastructure
- Banking & Finance
- Healthcare
- Telecommunications
- Logistics & Supply Chain
- Aviation & Aerospace
- Government & Public Sector
- Hospitality & Tourism
- Information Technology & Cybersecurity
- Human Resources & Talent Management
Are EuroMaTech’s training courses accredited?
Yes, EuroMaTech’s training courses are accredited by globally recognized institutions, ensuring high-quality, internationally respected certifications. Key accreditations include:
- ILM (Institute of Leadership & Management)
- CPD (Continuing Professional Development Certification Service)
- PMI (Project Management Institute)
- NEBOSH (National Examination Board in Occupational Safety and Health)
- HRCI (Human Resource Certification Institute)
What types of training courses does EuroMaTech offer?
EuroMaTech offers a diverse portfolio of training courses designed to meet the needs of professionals at all levels. These include:
- Leadership & Management Development Training
- Technical & Engineering Training Courses
- Project & Risk Management Training
- Health, Safety & Environmental (HSE) Training
- Finance & Accounting Training Courses
- ISO Compliance & Certification Training
- Human Resources & Talent Management Training
- Soft Skills & Communication Training Courses
Do you provide assistance with hotel accommodation?
Yes, we can assist you with the following:
- Corporate Discount: If available, we can extend our corporate discount for your stay at selected hotels.
- Hotel Suggestions: We can provide recommendations for nearby hotels based on your preferences and budget.
Feel free to explore online booking platforms for the most cost-effective options.
Do you offer customized training for organizations?
Yes, we provide tailored training solutions designed to meet the specific needs of your organization. Customized courses can be delivered either in-person or online, and you can select the dates and duration that best fit your schedule. For more details, please contact us at inhouse@euromatech.com
What types of training formats do you offer?
We provide two flexible training formats to suit your preferences:
- Classroom Training: Experience in-person learning with expert instructors. Engage in interactive discussions, hands-on activities, and benefit from face-to-face networking.
- Online Training: Join live online sessions from anywhere, offering flexibility for those with busy schedules or who prefer remote learning.
- In-House Training: We can bring our training directly to your organization, allowing for tailored sessions that address your specific needs and objectives.
Can you assist with visa arrangements?
Yes, we can help by issuing an official Letter of Invitation once you’ve confirmed your training registration, which can assist in your visa application process.
Who will be the senior consultant leading the training?
We are happy to share the profiles of our expert instructors. To learn more about their qualifications and experience, please contact us info@euromatech.com