An Intensive 5-day Training Course
Lean Thinking
Master Lean Thinking Principles to Boost Operational Efficiency
CLASSROOM DATES
INTRODUCTION
In today’s fast-paced and competitive business environment, achieving operational excellence is not just an option but a necessity for long-term success. The organisations that consistently outperform their competitors are those that embed continuous improvement and efficiency at the core of their culture. Lean Thinking, rooted in the transformative principles of the Toyota Production System (TPS), has become the gold standard for businesses aiming to maximise value, eliminate waste, and achieve sustainable growth.
This Lean Thinking training course is designed to provide you with a comprehensive understanding and practical expertise in applying Lean methodologies to drive efficiency and innovation within your organization. From mastering the intricacies of Just-In-Time and Kaizen to leveraging the power of A3 problem-solving and waste reduction techniques, this course equips you with the essential tools to transform operations and foster a culture of continuous improvement.
Whether you are a leader aiming to optimise business processes, a manager seeking to enhance team productivity, or a professional passionate about operational excellence, this course offers valuable insights and actionable strategies to achieve and sustain peak performance. Through a blend of interactive lectures, dynamic simulations, and real-world case studies, you will gain the skills needed to identify inefficiencies, streamline processes, and deliver exceptional value to your customers.
By the end of this Lean Thinking training course, you will not only be able to implement Lean principles effectively but also become a catalyst for change in your organisation, driving innovation and maintaining a competitive edge in your industry.
TRAINING OBJECTIVES
This Lean Thinking training course aims to enable participants to achieve the following objectives:
- Assess their operations and overall business to identify sources of waste and opportunities for improvement;
- Apply Lean operational principles such and JIT, 5S, Poke Yoke, Jidoka, Standardised Work and Heikunka to optimise operations, improve operational efficiencies and business performance;
- Apply Lean continuous improvement concepts such as 7 Wastes analysis, Kaikaku, Kaizen and the A3 Practical Problem Solving Process to drive improvement through problem solving, process improvement and process reengineering;
- Implement Lean concepts, tools and techniques in their organisations.
WHO SHOULD ATTEND?
The Lean Thinking training course introduces participants to methods, concepts and improvement techniques that can be applied to private sector and public sector organisations with equal effectiveness. The skills and knowledge acquired in this training course are "generic" in nature and just as applicable to manufacturing, process or service industries.
Therefore, this training course will benefit senior executives, managers, professionals, team leaders and operational employees. That is, people working at levels of any type of organisation - public sector or private sector, manufacturing, process or services.
Obviously, the more senior level managers are likely to be able to have greater impact when they apply these concepts to their specific context.
TRAINING METHODOLOGY
The Lean Thinking training course will be intensive and use a mix of learning methods.
Participants will be introduced to certain concepts, techniques or issues through formal lecture presentations. It is expected that lecture presentations will be interwoven with questions, comments and discussion initiated by participants.
Management games, simulations, group work, individual work, case studies, videos and presentations will be used to provide opportunities to reinforce concepts and practice techniques or skills.
TRAINING SUMMARY
The Lean Thinking training course covers essential knowledge and skills including how to:
- Conduct a waste analysis and Gemba walk;
- Apply the 4 rules of TPS to assess a workplace;
- Apply the A3 Practical Problem process as a Kaizen tool to solve problems;
- Construct a Value Stream Map and carry out Kaikaku;
- Measure, understand and manage variation in processes;
- Construct a lean measurement scorecard for your processes;
- Develop standardised work documents;
- Conduct a 5-S exercise;
- Implement Visual Management in the workplace;
- Develop poke yoke devices;
- Implement Just-in-Time and Kanban systems;
- Implement Total Productive Maintenance;
- Develop a process management and control systems.
TRAINING OUTLINE
Day 1 – Introduction and Foundation Concepts
- Introduction to Lean Thinking
- Process Thinking
- The Cost of Quality
- Process Complexity
Day 2 – Lean Work Flow and Performance Measures
- Lean Work Flow Concepts
- The Dice Game Simulation
- Heijunka
- Measuring and Managing Variation
- The Funnel Experiment
- Introduction to Statistical Process Control
- Lean Performance Measures
Day 3 – Continuous Improvement Methods
- The 7 Wastes (Muda), Mura and Muri Analysis
- Quick Change Over/SMED
- Kaizen
- The A3 Practical Problem Solving Process
- Value Stream Mapping
- Kaikaku
Day 4 – Lean Principles and Practices
- The 4 Rules of the Toyota Production System
- 5 S
- Standardised Work
- Jidoka
- Visual Management
- Poke Yoke
Day 5 – Lean Operations
- Just-in-Time Manufacturing concept
- Kanban
- Total Productive Maintenance
- Overall Equipment Effectiveness (OEE)
- Process Management and Control System
- Lean
- Manufacturing Implementation Issues
CALL ME BACK
Do you wish for us to conduct this course at your premises?
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ACCREDITATION
EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org.
Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
FAQ
Do you provide assistance with hotel accommodation?
Yes, we can assist you with the following:
- Corporate Discount: If available, we can extend our corporate discount for your stay at selected hotels.
- Hotel Suggestions: We can provide recommendations for nearby hotels based on your preferences and budget.
Feel free to explore online booking platforms for the most cost-effective options.
Do you offer customized training for organizations?
Yes, we provide tailored training solutions designed to meet the specific needs of your organization. Customized courses can be delivered either in-person or online, and you can select the dates and duration that best fit your schedule. For more details, please contact us at [email protected]
What types of training formats do you offer?
We provide two flexible training formats to suit your preferences:
- Classroom Training: Experience in-person learning with expert instructors. Engage in interactive discussions, hands-on activities, and benefit from face-to-face networking.
- Online Training: Join live online sessions from anywhere, offering flexibility for those with busy schedules or who prefer remote learning.
- In-House Training: We can bring our training directly to your organization, allowing for tailored sessions that address your specific needs and objectives.
Can you assist with visa arrangements?
Yes, we can help by issuing an official Letter of Invitation once you’ve confirmed your training registration, which can assist in your visa application process.
Who will be the senior consultant leading the training?
We are happy to share the profiles of our expert instructors. To learn more about their qualifications and experience, please contact us [email protected]
