An Intensive 5-day Training Course
Process Safety Management Audit – OHSAS Safety Audit
Master the Techniques to Audit Process Safety Management Systems and Ensure OHSAS Compliance
INTRODUCTION
Process Safety Management (PSM) is a regulation that requires companies to comply with 14 elements to reduce the risk associated with highly hazardous chemicals in process facilities. Compliance auditing is one of the 14 elements and provides a way for companies to self-evaluate their implementation efforts.
This course emphasizes the importance of performing a compliance audit to ensure they are meeting company standards.
Topics in this course include: Compliance Audit, Elements, Preparation, and Conducting an Audit. After completing this course, learners will recognize what a compliance audit is, what PSM elements are included in a compliance audit, and what steps should be taken to perform an effective audit.
Many employers who are required to comply with OSHA’s 1910.119 Process Safety Management (PSM) standard have received basic training in OSHA’s Process Safety Management Standard. This Process Safety Management Audit course will take your knowledge to the next level. It provides an in-depth understanding of audit principles and methods that are key in ensuring an effective audit.
You will learn about audit methodology, which includes documentation, pre-production, review, interview methods, field verification, and audit closeout meetings. Learners will discover how to properly plan, execute, and document a process safety management audit utilizing OSHA National Emphasis Program (NEP) methodology and key principles of the Center for Chemical Process Safety.
This training seminar will highlight:
- Understand a range of approaches for conducting PSM compliance audits
- Assess and allocate required resources to conduct the audits
- Know how to improve PSM programs continuously, and the reliability and deliverability of “cold” as a result of a compliance audit
TRAINING OBJECTIVES
PROGRAM OBJECTIVES
By the end of this training course, you will be able to:
- Learn how to audit and review process safety information utilizing Recognized and Generally Accepted Good Engineering Practices.
- Discover how to perform the offsite and onsite audit steps.
- Develop your own audit protocol for your specific process safety program.
- Learn proper audit interview processes.
- Understand how to author the audit report.
- Gain an understanding of how to prioritize and plan for audit item closure.
- Communicate effectively with the audit team and management.
- Track audit recommendations to closure.
WHO SHOULD ATTEND?
This training course is suitable to a wide range of professionals but will greatly benefit:
- PSM coordinators
- Managers responsible for safety
- Operators, mechanics and supervisory staff
- Audit team members
- Managers concerned with the reliability and dependability of systems
- Others who want to learn more about enhanced system safety and reliability
TRAINING METHODOLOGY
This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This training course will combine presentations with instructor-guided interactive discussions between participants relating to their individual interests.
Practical exercises, video material and case studies aiming at stimulating these discussions and providing maximum benefit to the participants will support the formal presentation sessions. Above all, the course leader will make extensive use of case examples and case studies of issues in which he has been personally involved.
TRAINING SUMMARY
PROGRAM SUMMARY
Audit examines all the aspects of the organisation’s occupational health and process safety management systems and associated arrangements against relevant standards and offers logical structured approach to eliminate the likelihood of major accident hazard and continual improvement towards best practice status.
In today’s fast moving world, the use of chemicals and other energy sources (i.e. electrical, pneumatic, and hydraulic) becomes indispensable right from food we eat to manufacturing of complex machineries. The unexpected or accidental release of these energies makes the workers expose to a potential catastrophe and creates lasting impacts on families, businesses, and communities. In the past, there was so many incidents happened related to process safety.
There are a number of benefits to providing knowledge of Process Safety Compliance Audits. These include :
- Audit principles for both PSM and risk management plan programs
- Audit principles set forth in the OSHA NEPs
- How to plan, execute, and properly document a PSM audit
- How and what to process safety information must be assembled prior to an audit
- Proper audit field verification methods
TRAINING OUTLINE
Day 1 - Overview of Process Safety Management System Audits
- Audit vs. inspection
- Process safety audits vs. process safety management system audits
- PSM audit requirements
- OSHA National Emphasis Program (NEP)
- What are the goals or objectives of an audit?
Day 2 - The Audit Process
- Scoping and staffing
- Data collection
- Reporting
- Quality assurance
- Third-party compliance audits—tips and traps
Day 3 - Auditing Techniques
- Techniques for audit scoping based on risks, past incidents or past audit results
- Assessment of PSM management systems
- Understanding the 14 Elements
- Data collection techniques
- Audit reports
Day 4 - Auditing Approaches
The following series of presentations will review key points for each of the 14 Elements of the PSM standard. We will emphasize facets of the program elements that have been identified as weaknesses from previous OSHA PSM compliance audits.
- 1910.119(c): Employee participation
- 1910.119(d): Process safety information Auditing Approaches
- 1910.119(e): Process hazard analyses
- 1910.119(f): Operating procedures 1910.119, 1910.120(q), and 1910.38a
- 1910.119(g): Training
- 1910.119(h): Contractors
- 1910.119(i): Pre-start-up safety review
- 1910.119(j): Mechanical integrity
- 1910.119(k): Hot work
- 1910.119(l): Management of change
- 1910.119(m): Incident investigation
- 1910.119(n): Emergency planning and response
Day 5 - Interview Scoping Workshop
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will conduct mock interviews. During the interviews, participants will observe and critique the interviewer based on their interaction with plant staff being interviewed. The exercise will focus on developing good interview habits and techniques.
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will conduct mock interviews. During the interviews, participants will observe and critique the interviewer based on their interaction with plant staff being interviewed. The exercise will focus on developing good interview habits and techniques.
The exercise will also involve conducting
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will conduct mock interviews. During the interviews, participants will observe and critique the interviewer based on their interaction with plant staff being interviewed. The exercise will focus on developing good interview habits and techniques.
The exercise will also involve conducting
- mock PSM
- MP Audit Opening Meetings and PSM
- MP Audit Closing Meetings
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ACCREDITATION
EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org.
Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
FAQ
What makes EuroMaTech a leader in professional training?
EuroMaTech stands out as a leader in training and professional development due to:
- 30+ years of experience delivering high-impact training courses across industries.
- Accreditations from leading institutions, ensuring top-tier course quality and recognition.
- A portfolio of thousands of training courses, serving professionals at every level.
- A focus on innovation and future-ready learning models, including blended and digital training.
- Long-term partnerships with organizations globally, ensuring sustained success through talent development.
How can I register for a EuroMaTech training course?
To register for a training course, you can:
- Visit the EuroMaTech website, browse the available courses, and follow the online registration process.
- Contact EuroMaTech’s support team for assistance with course selection or inquiries about corporate training solutions.
Does EuroMaTech offer international training courses?
Yes, EuroMaTech delivers training courses in major cities worldwide, including locations across Europe, Asia, Africa, and the Middle East, in addition to its extensive presence in Dubai.
Where are EuroMaTech’s training courses held?
EuroMaTech conducts its training courses at prestigious venues across Dubai and other major international cities. Additionally, virtual training options are available, allowing participants to join courses remotely from anywhere in the world.
What ISO training courses does EuroMaTech offer?
EuroMaTech provides a range of ISO certification and compliance training courses, including:
- ISO 9001 – Quality Management Systems Training
- ISO 45001 – Occupational Health & Safety Management Training
- ISO 14001 – Environmental Management Systems Training
These courses help organizations adopt internationally recognized standards and improve their overall performance.
How does EuroMaTech ensure the quality of its training courses?
EuroMaTech ensures the highest standards by:
- Partnering with globally recognized accrediting bodies such as ILM, CPD, PMI, NEBOSH, and HRCI.
- Designing training courses with a focus on practical, real-world applications.
- Using experienced instructors with industry expertise.
- Continuously updating course content to reflect current trends and best practices.
Does EuroMaTech provide customized corporate training courses?
Yes, EuroMaTech specializes in tailored corporate training courses designed to meet the unique needs of organizations. These customized courses are ideal for businesses seeking to upskill teams across different departments or regions.
How many professionals have attended EuroMaTech’s training courses?
EuroMaTech has successfully delivered thousands of training courses, with thousands of professionals from over 50 countries attending annually.
What industries does EuroMaTech serve through its training courses?
EuroMaTech provides specialized training courses for a wide range of industries, including:
- Oil & Gas
- Energy & Power
- Construction & Infrastructure
- Banking & Finance
- Healthcare
- Telecommunications
- Logistics & Supply Chain
- Aviation & Aerospace
- Government & Public Sector
- Hospitality & Tourism
- Information Technology & Cybersecurity
- Human Resources & Talent Management
Are EuroMaTech’s training courses accredited?
Yes, EuroMaTech’s training courses are accredited by globally recognized institutions, ensuring high-quality, internationally respected certifications. Key accreditations include:
- ILM (Institute of Leadership & Management)
- CPD (Continuing Professional Development Certification Service)
- PMI (Project Management Institute)
- NEBOSH (National Examination Board in Occupational Safety and Health)
- HRCI (Human Resource Certification Institute)
What types of training courses does EuroMaTech offer?
EuroMaTech offers a diverse portfolio of training courses designed to meet the needs of professionals at all levels. These include:
- Leadership & Management Development Training
- Technical & Engineering Training Courses
- Project & Risk Management Training
- Health, Safety & Environmental (HSE) Training
- Finance & Accounting Training Courses
- ISO Compliance & Certification Training
- Human Resources & Talent Management Training
- Soft Skills & Communication Training Courses
Do you provide assistance with hotel accommodation?
Yes, we can assist you with the following:
- Corporate Discount: If available, we can extend our corporate discount for your stay at selected hotels.
- Hotel Suggestions: We can provide recommendations for nearby hotels based on your preferences and budget.
Feel free to explore online booking platforms for the most cost-effective options.
Do you offer customized training for organizations?
Yes, we provide tailored training solutions designed to meet the specific needs of your organization. Customized courses can be delivered either in-person or online, and you can select the dates and duration that best fit your schedule. For more details, please contact us at inhouse@euromatech.com
What types of training formats do you offer?
We provide two flexible training formats to suit your preferences:
- Classroom Training: Experience in-person learning with expert instructors. Engage in interactive discussions, hands-on activities, and benefit from face-to-face networking.
- Online Training: Join live online sessions from anywhere, offering flexibility for those with busy schedules or who prefer remote learning.
- In-House Training: We can bring our training directly to your organization, allowing for tailored sessions that address your specific needs and objectives.
Can you assist with visa arrangements?
Yes, we can help by issuing an official Letter of Invitation once you’ve confirmed your training registration, which can assist in your visa application process.
Who will be the senior consultant leading the training?
We are happy to share the profiles of our expert instructors. To learn more about their qualifications and experience, please contact us info@euromatech.com
