An Intensive 5-day Training Course
Process Safety Management Audit – OHSAS Safety Audit
- Format: Classroom
- Duration: 5 days
- Language: English
- Accredited: CPE, KHDA Certified training courses
INTRODUCTION
Process Safety Management (PSM) is a regulation that requires companies to comply with 14 elements to reduce the risk associated with highly hazardous chemicals in process facilities. Compliance auditing is one of the 14 elements and provides a way for companies to self-evaluate their implementation efforts.
This course emphasizes the importance of performing a compliance audit to ensure they are meeting company standards.
Topics in this course include: Compliance Audit, Elements, Preparation, and Conducting an Audit. After completing this course, learners will recognize what a compliance audit is, what PSM elements are included in a compliance audit, and what steps should be taken to perform an effective audit.
Many employers who are required to comply with OSHA’s 1910.119 Process Safety Management (PSM) standard have received basic training in OSHA’s Process Safety Management Standard. This Process Safety Management Audit course will take your knowledge to the next level. It provides an in-depth understanding of audit principles and methods that are key in ensuring an effective audit.
You will learn about audit methodology, which includes documentation, pre-production, review, interview methods, field verification, and audit closeout meetings. Learners will discover how to properly plan, execute, and document a process safety management audit utilizing OSHA National Emphasis Program (NEP) methodology and key principles of the Center for Chemical Process Safety.
This training seminar will highlight:
- Understand a range of approaches for conducting PSM compliance audits
- Assess and allocate required resources to conduct the audits
- Know how to improve PSM programs continuously, and the reliability and deliverability of “cold” as a result of a compliance audit
TRAINING OBJECTIVES
PROGRAM OBJECTIVES
By the end of this training course, you will be able to:
- Learn how to audit and review process safety information utilizing Recognized and Generally Accepted Good Engineering Practices.
- Discover how to perform the offsite and onsite audit steps.
- Develop your own audit protocol for your specific process safety program.
- Learn proper audit interview processes.
- Understand how to author the audit report.
- Gain an understanding of how to prioritize and plan for audit item closure.
- Communicate effectively with the audit team and management.
- Track audit recommendations to closure.
WHO SHOULD ATTEND?
This training course is suitable to a wide range of professionals but will greatly benefit:
- PSM coordinators
- Managers responsible for safety
- Operators, mechanics and supervisory staff
- Audit team members
- Managers concerned with the reliability and dependability of systems
- Others who want to learn more about enhanced system safety and reliability
TRAINING METHODOLOGY
This training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This training course will combine presentations with instructor-guided interactive discussions between participants relating to their individual interests.
Practical exercises, video material and case studies aiming at stimulating these discussions and providing maximum benefit to the participants will support the formal presentation sessions. Above all, the course leader will make extensive use of case examples and case studies of issues in which he has been personally involved.
TRAINING SUMMARY
PROGRAM SUMMARY
Audit examines all the aspects of the organisation’s occupational health and process safety management systems and associated arrangements against relevant standards and offers logical structured approach to eliminate the likelihood of major accident hazard and continual improvement towards best practice status.
In today’s fast moving world, the use of chemicals and other energy sources (i.e. electrical, pneumatic, and hydraulic) becomes indispensable right from food we eat to manufacturing of complex machineries. The unexpected or accidental release of these energies makes the workers expose to a potential catastrophe and creates lasting impacts on families, businesses, and communities. In the past, there was so many incidents happened related to process safety.
There are a number of benefits to providing knowledge of Process Safety Compliance Audits. These include :
- Audit principles for both PSM and risk management plan programs
- Audit principles set forth in the OSHA NEPs
- How to plan, execute, and properly document a PSM audit
- How and what to process safety information must be assembled prior to an audit
- Proper audit field verification methods
TRAINING OUTLINE
Day 1 - Overview of Process Safety Management System Audits
- Audit vs. inspection
- Process safety audits vs. process safety management system audits
- PSM audit requirements
- OSHA National Emphasis Program (NEP)
- What are the goals or objectives of an audit?
Day 2 - The Audit Process
- Scoping and staffing
- Data collection
- Reporting
- Quality assurance
- Third-party compliance audits—tips and traps
Day 3 - Auditing Techniques
- Techniques for audit scoping based on risks, past incidents or past audit results
- Assessment of PSM management systems
- Understanding the 14 Elements
- Data collection techniques
- Audit reports
Day 4 - Auditing Approaches
The following series of presentations will review key points for each of the 14 Elements of the PSM standard. We will emphasize facets of the program elements that have been identified as weaknesses from previous OSHA PSM compliance audits.
- 1910.119(c): Employee participation
- 1910.119(d): Process safety information Auditing Approaches
- 1910.119(e): Process hazard analyses
- 1910.119(f): Operating procedures 1910.119, 1910.120(q), and 1910.38a
- 1910.119(g): Training
- 1910.119(h): Contractors
- 1910.119(i): Pre-start-up safety review
- 1910.119(j): Mechanical integrity
- 1910.119(k): Hot work
- 1910.119(l): Management of change
- 1910.119(m): Incident investigation
- 1910.119(n): Emergency planning and response
Day 5 - Interview Scoping Workshop
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will conduct mock interviews. During the interviews, participants will observe and critique the interviewer based on their interaction with plant staff being interviewed. The exercise will focus on developing good interview habits and techniques.
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will conduct mock interviews. During the interviews, participants will observe and critique the interviewer based on their interaction with plant staff being interviewed. The exercise will focus on developing good interview habits and techniques.
The exercise will also involve conducting
Course participants will prepare interview forms to conduct interviews with a mock plant staff during this program segment.
- Purpose of interviewing
- Approaches for conducting effective interviews
- How to identify staff to interview
- Interviewing tips and traps
- Conducting Interviews
Course participants will conduct mock interviews. During the interviews, participants will observe and critique the interviewer based on their interaction with plant staff being interviewed. The exercise will focus on developing good interview habits and techniques.
The exercise will also involve conducting
- mock PSM
- MP Audit Opening Meetings and PSM
- MP Audit Closing Meetings
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ACCREDITATION
EuroMaTech is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit.
Euromatech is a Knowledge & Human Development Authority (KHDA) approved training institute in Dubai, licensed and approved to deliver training courses in the UAE.
The KHDA is the regulatory authority in the UAE, that oversees administering, approving, supervising, and controlling the activities of various education providers in the UAE. We are proud of our commitment to ensuring quality training courses and status as a KHDA-approved training provider.
Taught by our team of highly qualified trainers, our KHDA approved training courses will provide you with an enriching learning experience and practical knowledge that will help you future-proof your career and support professional development within your organisation.
